Skip to content

Cart

Your cart is empty

Article: Constructing a Canton: Stars on the American Flag

Constructing a Canton: Stars on the American Flag

There are many ways to construct an American flag. And just as the configuration of stars changed and evolved as we added more states to the Union, so too did our way of adding stars to our flag, thanks to new technologies and the advancement of sewing and printing methods. Join us as we explore the many ways historical flag makers applied stars to Old Glory. 


Sewn

The two predominant methods to sew stars onto a flag are by hand or by sewing machine. Hand-sewn stars on flags were common prior to the Civil War.  Although the first American patent for a working sewing machine was filed in 1846, many seamstresses found sewing more intricate shapes like a star easier to do by hand. But as technology improved, machine-sewn stars on flags became more common. 


    Hand-sewn flag
    42-Star Hand-sewn American Flag Commemorating Washington Statehood, Circa 1890

    --

    In 1892, Henry Bowman patented the use of zig-zag stitching specifically for sewing stars on American flags. As Bowman’s patent describes, the approach was to sew the white fabric blanks to each side of the canton, using zig-zag stitching, and to then cut away the free material and leave the stars. Although this was not the most efficient use of raw materials, the method was a significant improvement in speed versus cutting stars separately. The rough edges of the stars were more secure with the zig-zag stitching. This can also leave them looking coarser than a carefully turned-under star.
    -
      Zig-zag Stitch
      13-Star Anchor Nautical Ensign

        Printed

        Printing stars onto flags is actually a bit of a misnomer.  Rather, in most cases, the stars are not printed, but rather the blue canton around the stars is printed with color, and the stars themselves remain the color of the base fabric of the flag. The earliest known printed flags date to 26-star flags in 1837. 

          Printed
          46-Star American Flag Printed in Drum Star Configuration

            Clamp Dyed

            The process for clamp dyeing dates to the mid-19th century, and involves binding the fabric of the flag so that the shape of the stars is protected and does not take on dye. Close examination of clamp dyed stars show irregularities, introduced by the printing process, such as the stubby tip of the star points and or minor bleeding of the blue into the white area of the star.  

              Clamp Dyed
              34-Star Civil War Kansas Flag Great Star “Flower” Pattern, Circa 1861

                Embroidered

                Embroidered stars are made by building up individual stitches of thread to form the star. Starting in the late 19th century, machine embroidery was used to apply stars that were more regular in size and shape. 

                  Embroidered
                  Patriotic "E Pluribus Unum" Silk and Metallic Embroidered Souvenir of Eagle with 4 Flags, circa 1909

                    Affixed

                    Stars that are affixed to a flag are usually made of a material that is difficult to stitch into without causing damage or undesired effects.  The stars might be made of metallic foil, plastic sequins, or other materials. These stars are usually affixed with adhesives.  

                      Affixed
                      13-Star Patriotic Sash by Louis E. Stilz & Bros., Early 20th Century


                        Read more

                        A Signed Churchill Book - The Great Republic
                        20th Century Books

                        A Signed Churchill Book

                        New to our shop is a set of first Italian editions of Winston Churchill’s A History of the English-Speaking Peoples, titled Storia in Italian. The set is signed in Volume II by Churchill. The books...

                        Read more
                        Roughing It with Mark Twain - The Great Republic
                        19th Century Books

                        Roughing It with Mark Twain

                        Mark Twain's Roughing It provides another look at the growing American landscape during a crucial period in history. It serves as both a snapshot in time, as well as an example of Twain’s humorist ...

                        Read more

                        Blog posts

                        The History of the Baldric Sash - The Great Republic

                        The History of the Baldric Sash

                        Patriotic baldric sashes were frequently produced in the late 19th through early 20th centuries. Political candidates, as well as elected officials, often sported the hand-made sashes during campai...

                        Read more
                        Tracking the Transcontinental Railroad - The Great Republic

                        Tracking the Transcontinental Railroad

                        Tracking down the transcontinental railroad's construction throughout the mid-19th-century, this blog provides an overview of the 1862 Pacific Railroad Act and the effects it had on the new America...

                        Read more
                        The Story Behind this Iconic Margaret Bourke-White Photograph - The Great Republic
                        20th Century

                        The Story Behind this Iconic Margaret Bourke-White Photograph

                        In April 1952, Life ran a twelve page article with Margaret Bourke-White’s photographs, entitled, “A New Way To Look At the U.S.: Camera and helicopter give an exalted view of the land.” From her u...

                        Read more
                        Back to the top